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RTCS
Induction Training
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Real-Time
Temperature Control System - RTCS Induction Units will have
a five digit center in the serial number
such as
BA06.00001.0505, opposed to a non RTCS unit with a four
digit center in the serial number,
such as
BA06.0001.0505. |
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A. RTCS Overview -
RTCS Systems have IR communication technology for repair,
diagnosis, and unit set up.
When
replacing the power board and/or the induction coil, you
must reset the units internal parameters with the IR adapter.
The IR adapter part number is 98990001, and it comes with a
Serial PC connection, if your unit does not have a
Serial connection (Click
for Photo), use a USB to Serial adapter, part number
39800001. There are 2 main categories of
RTCS units, Built in and Countertop units. |
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1. Built in: (Built in unit installation requires silicone
sealant between the flange and the countertop. The unit
should
also have an
Induction Air
Kit Installed. See the
unit operation/installation manual for details.) |
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a. Built in Single Hob (GIU 2.5/3.5/5.0 BI)
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b. Built in WOK (GIU 3.5/5.0 WOK)
 |
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2. Countertop Units |
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a. Single Hob (GIU 1.5/1.8/2.5/3.5/5.0)
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b. WOK (GIU 3.5/5.0)
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c. Griddle Unit (GIU 5.0 GR)*
 |
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d. Fajita Unit (GIU 3.5 FH)
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e. Multi Unit (GMIU 3.5/5.0)*
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*Components are similar to Non RTCS units, there is no IR
communication, and the digital control panel is
the interface. |
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B. RTCS Repair:
( Full Video ) |
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1. Chapter I : Initial Inspection and Testing |
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a. Initial Inspection (Check for a damaged power cord,
severely damaged case, or cracked glass and repair |
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those defects if found before proceeding)
( Video
) |
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b.
Induction Pan Basic Test
( Video ) |
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c.
Initial Testing (Plug the unit into the proper power supply
to perform the initial testing and record any led
flashes)
( Video ) |
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d. LED
Code Examples
( Video ) |
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2. Chapter II :
Unplugged Internal Testing |
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a.
Disassemble Unit for Testing
( Video
) |
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b.
Visually Inspect Board for Damage
( Video ) |
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c. Check
Continuity Through Power Cord and Filter
( Video
) |
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d. Check
Fuses
( Video
) |
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e. Test
Rectifier
( Video
) |
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f. Test
IGBTs
( Video
) |
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g. Test
Coil Sensor and Inspect Coil for Damage
( Video
) |
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h. Test
Fan(s)
( Video
) |
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i.
Test Potentiometer/Switch
( Video
) |
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j. Test LED
( Video
) |
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k. Coil
Wire Positioning
( Video
) |
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3. Chapter
III : Plugged In Final Testing |
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a.
IR Set Up
( Video
) |
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b.
Windows Hyper Terminal Setup
( Video
) |
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c.
Logging Into the Unit
( Video
) |
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d.
Setting Parameters
( Video
) |
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e.
IR Communications Explained
( Video
) |
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f.
Final Testing of Unit with IR Connected
( Video
) |
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g.
WOK IR Adapter Placement
( Video
) |
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C. Online Test:
(Take a brief open book test that covers the video content
and the RTCS Service Manual) |
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a.
Service Manual |
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b.
Test (username - induction / password -
cooker) |
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